Optimisation des processus · Étude de cas

Gestion de la corrosion à haute température lors du traitement de bruts à haute teneur en acides

Une raffinerie traitant du brut plus acide a examné les problèmes de corrosion à haute température avec Cestoil. Le programme a débuté par une évaluation des opérations et des matériaux, puis a suivi les niveaux de fer et l'acidité du brut pendant le traitement dans le cadre de l'évaluation de la corrosion de la raffinerie.

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Application image; not a photograph of the customer site.

Operating context

The refinery associated more severe high-temperature corrosion concerns with processing higher-acid crude. Elevated iron levels were reported in a vacuum-distillation side stream. The site sought a treatment approach suited to the affected equipment and operating conditions.

Challenge

The assessment needed to connect corrosion history with operating temperatures and equipment metallurgy. Crude acidity and stream iron measurements provided useful context, while equipment condition required consideration of the refinery’s wider corrosion-monitoring information.

Evaluation and treatment

Cestoil and refinery personnel reviewed corrosion history, temperatures and materials of construction. The case assessment identified conditions consistent with naphthenic-acid corrosion, and an inhibitor treatment was introduced. Iron levels and acid value were followed during the operating evaluation.

Observed results

The case account reports a decline in the monitored iron indicator while acid value remained comparatively steady over the displayed period. Iron was an indicator in this evaluation, not a direct measurement of corrosion rate. Its interpretation should remain linked to sampling conditions and equipment monitoring.

Considérations relatives à l'application

For a comparable application, selection should address the specific streams, temperature profile and metallurgy. Iron trends should be reviewed alongside inspection and corrosion-monitoring information. Changes in crude slate or operating conditions warrant renewed assessment of the treatment program.

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Useful starting points for a technical review:

  • Crude acidity, relevant streams and temperatures
  • Metallurgy, corrosion history and inspection information
  • Iron sampling methods and treatment-period trends
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This overview is based on a Cestoil case summary. Observations relate to the reported application and operating conditions; treatment selection requires a review of the intended application.

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